Safety Harness Inspection Checklists

Never miss crucial checkpoints of safety harness inspections and have more time to focus on your tasks.

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Safety Harness Equipment Inspection Checklist

A safety harness equipment inspection checklist is used by workers at heights to ensure that a safety harness is in good condition before use and to reduce the risk of falling. With this checklist, you can do the following:

Once done, you can export the completed inspection report in PDF, Word, and Weblink formats for easy sharing across your organization or with external stakeholders.

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Safety Harness Inspection Checklist

Published 31 July 2024 Article by Jona Tarlengco | 4 min read

What is a Safety Harness Inspection?

A safety harness inspection is ideally conducted every time a harness is going to be used by a worker who will be working at heights. Also known as a fall protection harness inspection, safety harness inspection helps keep workers safe as it involves checking if the labeling, webbing, stitching, D-rings, lanyards, and snap hook-ends of a harness are in good condition.

Importance of Harness Inspections

Occupational health and safety regulators around the world, such as the US Occupational Safety and Health Administration (OSHA), the UK Health and Safety Executive (HSE), and Safe Work Australia, require regular inspection and proper maintenance or storage of fall protection equipment. For this reason, having a safety harness inspection checklist and other fall protection checklists have become essential.

Regular inspections of safety harnesses ensure the integrity of safety harnesses and reduce the risk of falling. It can also help extend their lifespan, saving money in the long run. Harness inspections can detect wear and tear, corrosion, and other issues that, if left unattended, would lead to premature harness failure. By catching these problems early, you can ensure that your harnesses remain effective for an extended period.

Laws and Standards for Proper Use and Inspection Practices

Different countries have different legal regulations and standards to follow for the use and inspection of safety harnesses. Here are some of the most well-known standards around the world:

Work at Height Regulations 2005

This regulation from the UK mandates that all safety harnesses exposed to strenuous physical, chemical, and weather elements at work be subject to regular and ad hoc inspections in order to ensure that they are safe for use. This regulation also details other safety standards for other fall protection equipment.

The Personal Protective Equipment (PPE) at Work Regulations 1992

This UK law requires employers to cover the costs of PPE maintenance and repairs for all workers required to use them. This also puts responsibility on employers to ensure that workers are wearing the appropriate PPEs for any work being performed.

OSHA 1910.140 – Personal Fall Protection Systems

This OSHA regulation details the rules and regulations needed for all US states to follow when using, maintaining, and inspecting safety harnesses and other personal fall protection equipment. This also lists down the different gears needed for different tasks.

EN 361:2002

This regulation provides the necessary details and guidelines for the use of full-body harnesses when working at heights. Along with EN 358 and EN 355, EN 361 is one of the major regulations European countries refer to when ensuring safety for workers at heights.

What Should a Safety Harness Inspection Checklist Include?

A typical safety harness inspection checklist contains fields for the following:

Here is a sample report from a safety harness inspection checklist for reference:

Safety Harness Inspection Checklist Sample Report

5 Safety Harness Inspection Tips

Inspect the following for fall prevention.

  1. Inspect labels and tags – Always check to ensure product labeling and tagging is legible and attached to the lanyard
  2. Webbings and stitching – Webbing should be free from cuts, broken fibers, and other damage. Visually check for damage across the entire length of the equipment
  3. Inspect all D-rings and metal parts – D-rings, buckles, rivets, and grommets should be free from cracks and deformities. Visually and physically check for sharp edges and distortions.
  4. Inspect snap hook ends – Snap Hooks should have no hook and eye distortions. Check for evidence of corrosion or other damage.
  5. Check lanyards – Lanyards should be able to carry standard bodyweight. Inspect rope lanyards for broken strands. Discard lanyards with broken strands.

FAQs about Safety Harness Inspection Checklists

Who should inspect safety harnesses?

Whether it’s a pre-use, scheduled, or interim type of safety harness inspection, safety harnesses should be inspected only by competent persons or rescuers who can verify that the harnesses are safe for use. They are also responsible for using and managing safety harness inspection checklists.

What are some commonly missed safety harness inspection checkpoints?

When inspecting a full-body safety harness, workers at heights should keep an eye out for the following often-missed checkpoints:

  1. Impact Indicators
  2. Sub-pelvic Straps
  3. Ultraviolet Degradation
  4. Contamination
  5. Worker Competency

How often should a safety harness inspection checklist be used?

Safety harnesses should be inspected once a year at the minimum to ensure they are still fit for use. However, it would be best to inspect your harnesses before and after each use to better track problems and safety concerns as they happen. This can be done with a checklist, particularly with a digital one that you can have with you at all times.

Ensure the Safety of Workers at Heights with SafetyCulture

When working at heights and inspecting the gear needed for it, it is crucial to focus on the environment and your own task rather than unnecessary equipment such as clipboards. SafetyCulture is a mobile-ready platform that offers digital checklists for all safety harnesses inspection needs to ensure compliance with legal requirements and to keep workers safe at all times. In the process, it empowers employees to report problems as they see them, thus creating solutions for them immediately and efficiently.

Related Safety Harness Inspection Checklists

Inspection template Powered by

Harness & Lanyard Inspection Checklist

A harness and lanyard inspection checklist aims to check the condition of safety harnesses and lanyards. First, capture the manufacturer details of the harness and lanyard being inspected, then take photos of all labels and tags. Perform visual and tactile equipment inspection and record any damage and defects found, including cuts, fraying, excessive wear, D-ring damage, etc. Make sure to take photo evidence of any defects found.

Inspection template Powered by

Full Body Harness Annual Inspection

Conduct a full body harness annual inspection using this template. Provide harness identification, visually inspect hardware, webbing, labels, and overall disposition of full body harness.

Jona Tarlengco

Article by SafetyCulture Content Specialist

Jona Tarlengco is a content writer and researcher for SafetyCulture since 2018. She usually writes about safety and quality topics, contributing to the creation of well-researched articles. Her years of experience in one of the world’s leading business news organisations helps enrich the quality of the information in her work.

Explore more templates

Harness & Lanyard Inspection Checklist

A harness and lanyard inspection checklist aims to check the condition of safety harnesses and lanyards. First, capture the manufacturer details of the harness and lanyard being inspected, then take photos of all labels and tags. Perform visual and tactile equipment inspection and record any damage and defects found, including cuts, fraying, excessive wear, D-ring damage, etc. Make sure to take photo evidence of any defects found.

Full Body Harness Annual Inspection

Conduct a full body harness annual inspection using this template. Provide harness identification, visually inspect hardware, webbing, labels, and overall disposition of full body harness.